ESD, TORQUE SET UP, CALIBRATION & PREVENTIVE MAINTENANCE ASSISTANCE ENGINEER

Company Description

XP Power is a global leader in providing essential power solutions to the Industrial Technology, Healthcare and Semiconductor Manufacturing Equipment sectors. We design and manufacture power controllers, the essential hardware component in every piece of electrical equipment that converts power from the electricity grid into the right form for equipment to function. Listed as a FTSE 250 company on the London Stock Exchange we are a fast-growing business, serving our global blue-chip customer base from 29 locations across Europe, North America, and Asia. We are extremely proud and committed to our culture that values Customer Focus, Flexibility, Knowledge, Speed, and Integrity. Joining our team means you’ll work in a high performing global organisation where employees collaborate and strive to make XP Power the first-choice power solutions provider delivering the ultimate experience for our customers and our people

Job Description

• To ensure the manufacturing facility maintains effective Electrostatic Discharge (ESD) controls to protect ESD-sensitive components, PCBA and finished products.
• Maintain and monitor the site's ESD Control Program.
• Ensure ESD Protected Areas (EPA) are properly identified and controlled.
• Coordinate periodic verification of:
  • Wrist straps
  • ESD footwear
  • ESD workstations
  • ESD mats
  • ESD grounding systems
  • ESD flooring
  • Ionizers
  • ESD garments
  • Grounding points
• Maintain ESD inspection and verification records.
• Coordinate ESD audits and follow up on non-conformities.
• Ensure ESD test equipment is calibrated/verified as required.
• Monitor environmental conditions where required, including temperature and humidity.

 

• Ensure operators and relevant employees receive ESD awareness/training.
• Support investigation of product failures potentially related to ESD.
• Maintain ESD procedures, work instructions and checklists.
• Coordinate corrective and preventive actions related to ESD findings.
• Maintain procedures, work instructions, checklists and records.

Equipment Calibration Coordinator

• To ensure all measuring, monitoring and test equipment used for product acceptance and process control is properly identified, calibrated/verified and suitable for use.
• Maintain the master list of measuring and test equipment.
• Establish and maintain calibration schedules.
• Monitor calibration due dates.
• Issue calibration reminders to equipment owners.
• Coordinate internal/external calibration activities.
• Verify calibration certificates and results.
• Ensure calibrated equipment is properly labelled with:
• Equipment ID, Calibration status, Calibration date, Next due date
• Control equipment that is Overdue, Damaged, Lost, Under repair & out of tolerance
• Prevent use of equipment with expired calibration status.
• Coordinate Out-of-Tolerance (OOT) evaluations and impact assessments.
• Maintain calibration records and certificates.
• Review calibration intervals based on equipment history and risk.
• Support internal, customer and certification audits.
• Coordinate with suppliers/calibration laboratories.
• Ensure reference standards are traceable to appropriate national/international standards

 

Torque Setup Coordinator

 

• This role is particularly important for mechanical assembly of power supplies, transformers, PCBAs, chassis and enclosure assemblies, where incorrect torque can create electrical, mechanical or safety risks.

 

• • Maintain the master list of torque-controlled tools.
  • Ensure correct torque specifications are available at each workstation.
  • Set torque values according to approved:
  • Drawing
  • Work instruction
  • Engineering specification
  • Customer requirement
  • Verify torque settings before production.
  • Conduct periodic torque verification.
  • Ensure torque tools are calibrated or verified at defined intervals.
  • Control torque tool identification and status.
  • Ensure operators use the correct torque tool for each product/process.
  • Maintain torque setup and verification records.
  • Provide training to operators on correct torque-tool usage.

Preventive Maintenance Compliance

 

• To ensure production equipment, facilities and critical manufacturing machines receive preventive maintenance on schedule to minimize equipment failures and production interruptions.

 

• Maintain the preventive maintenance master schedule.
• Monitor daily/weekly/monthly PM completion.
• Follow up with Maintenance/Production teams on overdue PM.
• Track PM compliance by equipment and department.
• Maintain PM records and checklists.
• Monitor equipment breakdown trends.
• Support root-cause analysis for recurring equipment failures.
• Escalate critical or overdue PM activities.
• Coordinate with maintenance personnel and equipment owners.
• Ensure PM activities are performed according to:

 

 

Qualifications

• Tertiary education
• Have at least 4 years of electronics manufacturing experience.
• Able to communicate in English & Bahasa Malaysia
• Familiar with the ESD process able to understand ANSI: ESD20:20
• Experience at least 5 year in ESD and calibration/Preventive Maintenance process.
• Understanding of ISO 9001 requirements related to monitoring and measuring resources and control of documented information.
• Experience with torque-controlled tools, torque setting, verification and control is an advantage
• Good understanding of manufacturing processes, PCBA and electronic products.
• Able to work independently and proactively identify compliance gaps.

Additional Information

No applicable.