Lead Quality Inspector
JOB SUMMARY
This position maintains the annual layout program (including gage calibration and part testing), monitors the effectiveness of the Small Parts measuring system, and maintains all metrology-related items both internally and externally. It also directly supports and trains employees in Quality Inspection roles.
AN OVERVIEW OF WHAT YOU’LL BE DOING
• Maintains the annual layout program, including gage calibration and part testing.
• Programs inspection routines into the OGPs.
• Maintains calibration and ERP gage control, including Gage R&Rs; performs all internal gage calibration and schedules and prepares outsourced calibration.
• Assists in pre-launch monitoring and work instructions for inspecting product throughout the pre-launch process.
• Creates, performs, and assists in preventive maintenance projects.
• Verifies vision system equipment, and programs, validates, and troubleshoots when necessary.
• Creates control plan checksheets for receiving and production, and creates and controls work instructions for setup and production personnel.
• Performs supplier audits when necessary and assists with corrective actions.
• Assists the Quality labs with measurement methods and blueprint interpretation.
• Approves incoming materials, in-process production, and finished products by confirming specifications and conducting visual and measurement tests; rejects and returns unacceptable materials and confirms rework.
• Documents inspection results by completing reports and logs.
• Conducts final inspections and dock audits on items that are shipping.
• Performs heat treat testing and verification of standards.
• Uses inspection and measurement tools such as Smartscopes, X-Ray machines, force gages, micrometers, calipers, gage pins, gage blocks, height gages, and more, and keeps equipment operating per operating instructions.
• Performs process capability studies and supports statistical analysis.
• Reads and interprets complex blueprints with a working knowledge of GD&T callouts, and ensures new and existing products meet drawing requirements.
• Performs annual scrapping and proper disposal of retains.
• Conducts work in a manner that supports ISO 9001 / IATF / AS9100 standards and maintains a safe and healthy work environment.
• Directly supports employees in a specified area or group within Quality and trains employees in Quality Inspection roles.
SKILLS & ABILITIES
Required
• Alignment with MPI Mission and Values
• Understands and performs to the Small Parts Quality Management System
• Strong analytical and problem-solving skills
• Ability and desire to perform accurate work
• Accountable and dependable
• Able to understand work and process instructions
• Ability to work effectively and efficiently with minimal supervision
• Ability to work well with others
• Clear and effective communication skills
• Proficient with a PC, Microsoft Office, and the Plex ERP system
• Good understanding of SPC and the ability to use SPC software
Preferred
• Demonstrated ability to identify and leverage employee strengths
• Experience providing positive recognition and coaching to employees
• Proven team-building and leadership skills
QUALIFICATIONS
• High School Diploma or equivalent; 3 years’ quality lab experience and/or training; or equivalent combination of education and experience
• Ability and desire to problem solve and carry out instructions
• Able to read, write, and speak fluent English
• Mechanical aptitude
• Able to read blueprints and understands GD&T
• Ability to accurately complete basic mathematics functions
• Ability to measure parts with calipers, micrometers, or various job-specific gages