Lean Manufacturing Engineer
Company Description
TOMRA was founded on an innovation in 1972 that began with the design, manufacturing and sale of reverse vending machines (RVMs) for automated collection of used beverage containers. Today TOMRA provides technology-led solutions that enable the circular economy with advanced collection and sorting systems that optimize resource recovery and minimize waste in the food, recycling and mining industries and is committed to building a more sustainable future.
TOMRA has ~100,000 installations in over 80 markets worldwide and had total revenues of ~1.1 billion NOK in 2021. The Group employs ~4,600 globally and is publicly listed on the Oslo Stock Exchange (OSE: TOM).
TOMRA Food sorting (Kunshan) Co., Ltd was established in 2014, is currently the global manufacturing center and Asian sales and service center of Tomra fruit sorting equipment, as well as the Tomra food and recycling resources sorting equipment manufacturing center in Asia, providing engineering development, production, testing, sales and maintenance to global and local customers.
陶朗集团成立于1972年,创立之初,陶朗主要设计、制造和销售用于收集废弃饮料瓶的自动退瓶机。如今,陶朗提供技术领先的行业解决方案,包括先进的废弃物收集系统,以及用于资源回收、食品、矿产等领域的领先分选技术,致力于创造一个更可持续的未来。
陶朗集团在全球80多个国家和地区拥有约10万台设备安装量,2021年总收入约为11亿欧元。集团在全球拥有约4600名员工,并在奥斯陆证券交易所(OSE:TOM)上市。
陶朗食品设备(昆山)有限公司于2014年成立,目前是陶朗集团鲜果分选机的全球制造中心和亚太销售及服务中心,同时也肩负亚太地区陶朗食品和回收资源分选设备制造中心的任务,为全球和本地客户提供工程研发、生产、测试、销售和维护维修等全方位的服务。
Job Description
1.On-site Lean Improvement, adopt lean tools (VSM, line balancing, time study, TPM, SMED, 5S) to analyze bottlenecks in equipment assembly, wiring and commissioning processes, eliminate manufacturing waste, and improve assembly efficiency, first-pass yield and production throughput.
2.Workshop Layout & Production Restructure, optimize overall workshop layout, functional zoning, workstation arrangement and material routing. Build cellular manufacturing and modular assembly stations according to equipment process flow to eliminate cross-movement and space waste.
3.Warehouse & Space Utilization Optimization. Optimize warehouse location planning, material turnover and slow-moving inventory management. Streamline redundant warehouse areas, release workshop production space and improve overall plant space utilization.
4. Software Development & Digital Tool Construction. Independently develop lightweight factory tools, automated report scripts and data statistics programs with Python/VBA to replace repetitive manual statistics work. Develop practical mini-programs targeting pain points of production, engineering and warehouse to realize automatic ledger, data aggregation and abnormality alert.
5. Manufacturing Data System Construction, Dashboard Development & Data Analysis. Manufacturing data system setup: Sort out core production KPIs (capacity, efficiency, yield, working hours, WIP, lead time, inventory turnover). Establish standardized data definition, data model and data collection system to unify factory-wide data standards. Development & maintenance of production visual dashboards: Build real-time workshop dashboard, process efficiency dashboard, delivery schedule dashboard and defect trend dashboard to realize transparent production status, visualized abnormality and real-time progress monitoring. Production data analysis & data-driven operation: Conduct regular data review, trend analysis, comparative analysis and bottleneck analysis. Identify process waste, capacity shortage, operation bottlenecks and quality fluctuation via data, and deliver data improvement reports with targeted improvement recommendations.
6.Lean System Implementation & Training. Implement 5S, visual management and workstation standardization; provide lean training and deliver periodic improvement reports with measurable results.
7. Cooperate with others tasks assigned by supervisor.
Qualifications
Essential Skills:
College degree or above in Industrial Engineering, Mechanical, Automation or data-related disciplines; minimum 3+ years of lean process improvement experience in equipment manufacturing industry.
Professional Skills:
1. Software development capability: Proficient in Python / VBA, able to independently develop automated reports, data processing scripts and lightweight factory tools.
2. Software development capability: Proficient in Python / VBA, able to independently develop automated reports, data processing scripts and lightweight factory tools.
3. Proficient in layout optimization, cellular manufacturing, VSM, line balancing and on-site lean improvement.
4. Familiar with non-standard equipment assembly, electrical cabinet production and machine commissioning process, understand shop-floor pain points and process logic.
5. Candidates with lean process improvement experience in sorting machines or inspection automation equipment are preferred.
6. Strong communication skills, good English skills in reading and writing, ability to communicate directly with electrical engineers from abroad.
Additional Information
1. Position available for start-up as soon as possible.
2. Probation period: 6 months.